Review ASM / SME at Tubular Products 01/28/2010

Birmingham SME members invite members from ASM Birmingham to join us for a plant tour at Tubular Products Co. Social time arrival is scheduled for 5:00pm, Thursday, January 28, 2010.

ASM International is a society dedicated to serving the Materials Science and Engineering professions. This is our first opportunity to meet together with this group of professionals from ASM. Let's give them our full support. We are certain to have many interests in common.

Tubular Products specializes in the design, fabrication, and assembly of round and rectangular tubular steel products. Open since 1973, based in Birmingham, AL, Tubular Products Company is a division of Samuel Man-Tech, Inc. Examples of welded assemblies and fabricated components manufactured by Tubular Products include bent tubing, furniture frames, roll bars, canopy supports, frame rails, seat frame components, Engine mount components, and many other precision cut tubing specialty items for industries across the spectrum.

Craig Armstrong, Operations Manager at Tubular, our host is opening the conference room for us to socialize from 5:00 - 5:30p. We'll enjoy light snacks and open conversation. The plant tour should then last for about another hour. Afterwards, we plan to drive together to meet at the Fultondale, Outback Steakhouse for dinner. Please, plan for a $15.00 dinner.

Tubular Products Co.

1400 Red Hollow Road

Birmingham, Alabama 35215

205-856-1300

http://www.tubularproducts.com/

Driving Directions: from I-20/59, take Hwy 79 toward Pinson to Red Hollow Road. Turn left on Red Hollow Road. Take first driveway to the right into the parking lot. Park in the front parking lot, first driveway on the right after turning in. Meet in the front Lobby.

As always, please, remember to bring your PPE - safety glasses. Neither hardhat nor industrial safety shoes are required for this tour. Please, email Blane Vines, blane.vines@bhamfast.com with an RSVP. Brian, Mark, and LaVada are also available to receive your requests.

Sometime during our meeting, we will review our needs for additional Volunteers to step up to assume new leadership roles for 2010. We have considered several opportunities for community participation, including working with the Barber MotorSports IRL event scheduled for April 9 - 11, 2010. Please, consider all suggestions of mutual interest open to group participation. This is your organization, too!

Upon arrival, Rod Dempsey, Reid and several other members from Tubular Products Company walked us through the plant to meet in an upstairs, refinished conference room. Along the way, we passed by most of the production cells and workstations, and we got our first glimpse of the 2nd shift hard at work, manufacturing various jobs for their customers. First glimpse: an incredible amount of production going on inside a clean, modern facilities with many machines and production gear. It's apparant that Tubular competes worldwide to meet the heavy demands for structural tube products.

5:00 - 5:45p we met there in the conference room, introducing ourselves and having light snacks. Members each took a moment to give a brief "30 second standup intro." Then, Blane Vines, our treasurer reviewed several important points, before accepting affirmative votes to accept our SME Chapter 143 2010 Officer volunteers.

Chair - Mark Partyka, Siemens Automation

Co-Chair, LaVada Varner, Alabama Technology Network - ATN

Secretary, Brian Everling, planning to visit Chile for a month

Treasurer, Blane Vines, Birmingham Fastener

Several others SME members, such as Al Hanhauser, Wesley Wolfe, Dewey Duncan, and Guy Carter witnessed the vote, along with our associate friends from ASM.

Blane also reviewed additional, new SME sponsors for the year 2010. Our next blog should show links to our new sponsors. Thank you new sponsors for your support! Then, we talked about several "missions" for 2010.

Rod Dempsey, Project Manager took the floor, reviewing a brief history about Tubular Products, which was opened in 1973 by Charlie Brown & Steve Brown. Today, Tubular Products is a division of Samuel ManTech, a Canadian company. With over 150,000 sq ft inside the plant and over 100 employees, Rod suggested that they're best known for manufacturing "Carrier Coils," aka "large, wire spools for heavy industrial manufacturing."

Several open floor questions led to a better understanding of the various sizes, gages, and types of manufactured products offered at this Birmingham based, tubular manufacturing plant. Then, our hosts walked us about the plant, mingling with production personnel for the next hour. We passed by various cutting machines. We were each amazed to see the number of various dies used amongst manufacturing "just about any type of tube parts requiring additional machining." Another interesting note included watching a specific "rivot hole technique" applied during production.

Thanks, Tubular Products for a great tour! Then, 10-11 of us met for a dinner at the Outback in Fultondale. An excellent evening tour. Hope to see more of you at one of several upcoming tours.

Flagman Request: Auburn Barber Formula1 FSAE

Auburn University Engineering Department is hosting a Formula 1 / FSAE War Eagle Motorsports event at Barber's Motorsports complex on Saturday, January 23, 2010. "Barber Motorsports Park in Leeds and Auburn University's War Eagle Motorsports are putting together a competition practice for University Eligible cars that have passed FSAE tech. Cars will be teched, noised, and braked. Teams will have the opportunity to run through all four dynamic events in one day to practice the demands of keeping up with a competition schedule. AutoX and Endurance will run on Barber's road course. Beginning in 2010, university teams are "sharing" the costs of the event (insurance, ambulance, set-up)," according to Peter Jones, Chief Engineer for the Auburn FSAE team. This is a request for SME members to volunteer to help on Saturday.


At least four (4) of our SME members have volunteered to host our first SME road-course tent event. While there we'll share FLAGMAN and CORNER MAN duties. Sounds like a great time. If you'd like to volunteer to show up at 7:00 - 7:30a Saturday morning, when our training session begins, please, contact Blane Vines - blane.vines@bhamfast.com to make your reservations. As always, we'll have some light refreshments. You may also contact Blane by phone at 205-595-3511 to register.


Auburn War Eagle Motorsports, GTMS Ga Tech, University of Louisville FSAE, and Southern Poly are among the schools invited to compete. FSAE is a Formula 1 understudy division.


Good weather is likely (the probability for snow is low). Bring rain gear if you have the gear. Bring an outdoor chair if you have a comfortable favorite. Blane will be able to send you all pertinent information.


Four SME Birmingham members attended a brisk, windy winter University Formula1 testing & trials competition between War Eagle Motorsports (1 car), GT Motorsports (1 car), and Louisville FSAE (1 car). Our duties, outline approximately 1500 cones around 1.8 mile track with BLUE CHALK. Seven or Eight of us, including 2 Eagle Scouts circled the track, outlining as many cones as practical.


With Approximately 25 volunteers stationed at 17 turns, our job was to serve as "Corner men" and "Flagmen" , to reposition cones, and to radio activity to the control tower. The drivers job included dancing these super-cars around a track, mazed by cones, without tumbling any cones from the BLUE CHALKED BOXES.

Louisville's team drivers seemed to score the better times. Auburn's team drivers improved with every pit-stop, until they seemed to match Louisville's best combination of time less penalties. GT kept engineering the diagnostics on the motor until finding that a high-rpm-idle served them best. All three teams showed well.

All of us met new acquaintances, we all made new friends. We should be able to continue building our relationships with these FSAE Motorsports groups, while helping to support, in some small way, the Major sponsors, such as Honda, Mercedes, and a host of others who have brought FSAE forward.

Food ... yes the food and festivities were excellent. So many people worked many hours to make this trials event a grand showing for active, participating volunteers. We commend everyone involved, especially the student engineers who average working 15 - 40 hours per week, all year for their teams in preparation, engineering, building, breaking down, testing, and trialing their cars.

Any high school student in America with aspirations to become an engineer, especially those considering MotorSports will find a great set of people, all with organizational team spirit and know-how to produce, to compete against over 250 worldwide universities participating in the FSAE program.

SME Birmingham looks forward to future eventful trials with the FSAE and with Barber Motorsports.

Thanks to all of you for a terrific day at the races.

Pictures taken by a GT member, Warren Vannus may be viewed at http://www.flickr.com/photos/wvannus/sets/72157623169862085/